Wire-Cut EDM AL Series The More Precision Technology from Sodick
Sodick AL Series Wire-cut EDM machine: AL400G / AL600G
Achieving the superlative performance with in-house developed core technologies
Main Features:
4-axis linear motor drive
Direct drive method without a ball screw was established, utilizing a high performance linear motor developed and manufactured in-house for the 4 axes of X, Y, U and V. Precise axis movements without backlash can be maintained semi-permanently. Demonstrates accurate position control and excellent discharge characteristics while machining, through the high response and high following characteristics which are the features of the linear motor.
New Power Supply Unit & New Machining Circuit
Has a 19-inch horizontal type touch panel, realizing the most up-to-date man-machine interface and also ensuring ease of viewing and ease of use. This machine is standardly equipped with the "barrel-free effect control II" which greatly reduces the barrel amount during machining, and "TMP Control II" which improves the surface roughness of the second cut and realizes high speed finish machining.
Improves Operability and Productivity
The operability is improved with the standardly equipped ceramic work stand, square shaped table, automatic three sides up and down type processing tank and Z-axis following automatic liquid level control function. The high speed automatic wire connection unit (FJ-AWT) and the intermediate liquid level control function enables unattended high precision machining can be performed, which improves productivity.
Machine Specifications:
Technical Specifications | AL400G | AL600G |
X - Axis Travel (mm) | 400 | 600 |
Y - Axis Travel (mm) | 300 | 400 |
Z - Axis Travel (mm) | 250 | 350 |
U x V axis Travel (mm) | 150 x 150 mm | 150 x 150 mm |
Taper angle (130 mm) | +/- 25 degrees | +/- 25 degrees |
Work Tank Dimensions (W x D) | 850 x 610 mm | 3-phase 50/60Hz 13 kVA |
Max. Workpiece Weight | 500 kgs. | 1,000 kgs. |
Wire Diameter (mm) | 0.1 - 0.3 (Option 0.05 mm) | 0.1 - 0.3 (Option 0.05 mm) |
Wire Tension | 3 ~ 23N | 3 ~ 23N |
Max. Wire Speed | 420 mm/sec | 420 mm/sec |
Distance from Floor to Tabletop | 995 mm | 995 mm |
Machine Tool Dimensions (W x D x H) | 2115 x 2500 x 2230 mm | 2495 x 2895 x 2345 mm |
Machine installation dimensions W x D (mm) | 3350 x 3850 | 3780 x 4245 |
Machine Tool Weight | 3,400 kgs. | 4,600 kgs. |
Total Power Input | 3-phase 50/60Hz 13 kVA | 3-phase 50/60Hz 13 kVA |
Dielectric Tank | AL400G | AL600G |
External Dimensions (W x D) | 700 x 2,155 mm | 790 x 2,505 mm |
Weight | 400 kgs. | 600 kgs. |
Capacity | 600 liters | 800 liters |
Dielectric Filtration System | 3 Eco Filters | 3 Eco Filters |
Deionizer | Ion Exchange Resin (18 liters) | Ion Exchange Resin (18 liters) |
CNC Specifications | SPW |
Maximum Machining Current | 40A |
NC Unit | Multitasking OS, M4-LINK |
User’s Memory Capacity | Editing: 100,000 Blocks, Saving: 30MB |
Data Storage Medium | SSD, External Memory |
Input Medium | External Memory, Tuch Panel, Screen Keyboard, LAN |
Display Type | 19” TFT-LCD |
Character Set | Alphanumeric Characters and Symbols |
Keyboard | Standard 101 Keys, Function Keys |
Position Command | Incremental and Absolute |
Maximum Input Commands | +/-999999.999/+/-99999.9999/+/-9999.99999/+/-99.999999 (switchable) |
Machining Conditions Storage Capacity | 10,000 Conditions (C0000 to C9999) |
Offset Data Storage Capacity | 10,000 Conditions (H0000 to H9999) |
Program Sequence number | N0000000000 to N9999999999 |
Subprogram Nesting Levels | 60 |
Q Command Nesting Levels | 7 |
Number of Coordinators | 60 |
Q Command Nesting Levels | 7 |
Simultaneously Control Axes | Max. 4 Axes (SPW-E Max. 8 Axes) |
Positioning Control System | Semi-Closed Loop and Full-Closed Loop (Linear Scale) |
Driving System | Capable of controlling both linear motor and rotary motor |
Error Compensation | Pitch error (each axis), plane pitch error/torque/torsion/workpiece tilt/workpiece distortion |
Editing | Editing during cutting operation, 2 files simultaneous editing |
Graphics (with program check) | XY plane, XY-XZ plane, 3D, drawing during cutting operation, background graphics, cutting location |
Software | Heart-NC, Antivirus, ECO mode |
Sodick (Thailand) Co., Ltd.
Tel. 02-529-3925
Email: [email protected]
website: www.sodick.co.th