Wire-Cut EDM AL Series The More Precision Technology from Sodick

Latest Update May 7, 2020
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Sodick AL Series Wire-cut EDM machine: AL400G / AL600G
Achieving the superlative performance with in-house developed core technologies
 
Main Features:
4-axis linear motor drive
Direct drive method without a ball screw was established, utilizing a high performance linear motor developed and manufactured in-house for the 4 axes of X, Y, U and V. Precise axis movements without backlash can be maintained semi-permanently. Demonstrates accurate position control and excellent discharge characteristics while machining, through the high response and high following characteristics which are the features of the linear motor.
 

New Power Supply Unit & New Machining Circuit
Has a 19-inch horizontal type touch panel, realizing the most up-to-date man-machine interface and also ensuring ease of viewing and ease of use. This machine is standardly equipped with the "barrel-free effect control II" which greatly reduces the barrel amount during machining, and "TMP Control II" which improves the surface roughness of the second cut and realizes high speed finish machining.

Improves Operability and Productivity
The operability is improved with the standardly equipped ceramic work stand, square shaped table, automatic three sides up and down type processing tank and Z-axis following automatic liquid level control function. The high speed automatic wire connection unit (FJ-AWT) and the intermediate liquid level control function enables unattended high precision machining can be performed, which improves productivity.

Machine Specifications:

 

Technical Specifications AL400G AL600G
X - Axis Travel (mm) 400 600
Y - Axis Travel (mm) 300 400
Z - Axis Travel (mm) 250 350
U x V axis Travel (mm) 150 x 150 mm 150 x 150 mm
Taper angle (130 mm) +/- 25 degrees +/- 25 degrees
Work Tank Dimensions (W x D) 850 x 610 mm 3-phase 50/60Hz 13 kVA
Max. Workpiece Weight 500 kgs. 1,000 kgs.
Wire Diameter (mm) 0.1 - 0.3 (Option 0.05 mm) 0.1 - 0.3 (Option 0.05 mm)
Wire Tension 3 ~ 23N 3 ~ 23N
Max. Wire Speed 420 mm/sec 420 mm/sec
Distance from Floor to Tabletop 995 mm 995 mm
Machine Tool Dimensions (W x D x H) 2115 x 2500 x 2230 mm 2495 x 2895 x 2345 mm
Machine installation dimensions W x D (mm) 3350 x 3850 3780 x 4245
Machine Tool Weight 3,400 kgs. 4,600 kgs.
Total Power Input 3-phase 50/60Hz 13 kVA 3-phase 50/60Hz 13 kVA

 

Dielectric Tank AL400G AL600G
External Dimensions (W x D) 700 x 2,155 mm 790 x 2,505 mm
Weight 400 kgs. 600 kgs.
Capacity 600 liters 800 liters
Dielectric Filtration System 3 Eco Filters 3 Eco Filters
Deionizer Ion Exchange Resin (18 liters) Ion Exchange Resin (18 liters)

 

CNC Specifications SPW
Maximum Machining Current 40A
NC Unit Multitasking OS, M4-LINK
User’s Memory Capacity Editing: 100,000 Blocks, Saving: 30MB
Data Storage Medium SSD, External Memory
Input Medium External Memory, Tuch Panel, Screen Keyboard, LAN
Display Type 19” TFT-LCD
Character Set Alphanumeric Characters and Symbols
Keyboard Standard 101 Keys, Function Keys
Position Command Incremental and Absolute
Maximum Input Commands +/-999999.999/+/-99999.9999/+/-9999.99999/+/-99.999999 (switchable)
Machining Conditions Storage Capacity 10,000 Conditions (C0000 to C9999)
Offset Data Storage Capacity 10,000 Conditions (H0000 to H9999)
Program Sequence number N0000000000 to N9999999999
Subprogram Nesting Levels 60
Q Command Nesting Levels 7
Number of Coordinators 60
Q Command Nesting Levels 7
Simultaneously Control Axes Max. 4 Axes (SPW-E Max. 8 Axes)
Positioning Control System Semi-Closed Loop and Full-Closed Loop (Linear Scale)
Driving System Capable of controlling both linear motor and rotary motor
Error Compensation Pitch error (each axis), plane pitch error/torque/torsion/workpiece tilt/workpiece distortion
Editing Editing during cutting operation, 2 files simultaneous editing
Graphics (with program check) XY plane, XY-XZ plane, 3D, drawing during cutting operation, background graphics, cutting location
Software Heart-NC, Antivirus, ECO mode

More information, please contact:​
Sodick (Thailand) Co., Ltd.
Tel. 02-529-3925 
Email: [email protected] 
website: www.sodick.co.th